Comprehensive Study of Load Characteristics of O-type Rotor Car Dumper Based on Measurements

Abstract

The car dumper, an essential apparatus for unloading bulk materials, is increasingly critical across various sectors such as electricity generation, metallurgy, and operations at port terminals. This significance stems from its continuous operational capacity, which significantly boosts the efficiency of bulk material handling and optimizes the overall processes at industrial sites. This research paper delves into the power quality problems associated with car dumper applications, particularly focusing on the harmonic disturbances caused by inverters used within these systems. Such disturbances can degrade the quality of power within the industrial grid, potentially leading to inefficiencies and safety hazards. To address these issues, the paper proposes the use of parallel active power filters (APF). These filters are renowned for their efficiency in controlling and mitigating harmonic disruptions in electrical systems. The implementation of APFs has shown promising potential to stabilize power quality by filtering unwanted harmonic frequencies and allowing for a smoother power flow. Through detailed measurements conducted on an O-type rotor quad car dumper, the study systematically analyzes the operational characteristics of the dumper, thereby forming a comprehensive database. This database aids in the optimization of electrical control strategies and operational methodologies for car dumpers.The primary objectives of this research are to enhance the operational efficiency of car dumpers, minimize their energy consumption, and improve overall safety measures. By integrating advanced harmonic control technologies such as APF, this study not only addresses the immediate issues of power quality but also contributes to the broader goal of sustainable and efficient industrial practices. The findings are expected to influence future designs and operations of car dumpers, making them more energy-efficient and less prone to electrical disturbances, thereby ensuring a safer working environment in industries dependent on heavy machinery for bulk material handling.